Force-Controlled Pose Optimization and Trajectory Planning for Chained Stewart Platforms

We study optimization methods applied to minimizing forces for poses and movements of chained Stewart platforms (SPs) that we call an “Assembler” Robot. These chained SPs are parallel mechanisms that are stronger, stiffer, and more precise, on average, than their serial counterparts at the cost of a smaller range of motion. Linking these units in … Read more

A level-set-based topology optimization strategy using radial basis functions and a Hilbertian velocity extension

This work addresses the structural compliance minimization problem through a level-set-based strategy that rests upon radial basis functions with compact support combined with Hilbertian velocity extensions. A consistent augmented Lagrangian scheme is adopted to handle the volume constraint. The linear elasticity model and the variational problem associated with the computation of the velocity field are … Read more

Two decades of blackbox optimization applications

This work reviews blackbox optimization applications over the last twenty years, addressed using direct search optimization methods. Emphasis is placed on the Mesh Adaptive Direct Search (MADS) derivative-free optimization algorithm. The core of the document describes applications in three specific fields: Energy, materials science, and computational engineering design. Other applications in science and engineering as … Read more

Solving nonlinear systems of equations via spectral residual methods: stepsize selection and applications

Spectral residual methods are derivative-free and low-cost per iteration procedures for solving nonlinear systems of equations. They are generally coupled with a nonmonotone linesearch strategy and compare well with Newton-based methods for large nonlinear systems and sequences of nonlinear systems. The residual vector is used as the search direction and choosing the steplength has a … Read more

On the propagation of quality requirements for mechanical assemblies in industrial manufacturing

A frequent challenge encountered by manufacturers of mechanical assemblies consists of the definition of quality criteria for the assembly lines of the subcomponents which are mounted into the final product. The rollout of Industry 4.0 standards paves the way for the usage of data-driven, intelligent approaches towards this goal. In this work, we investigate such … Read more

Expensive multi-objective optimization of electromagnetic mixing in a liquid metal

This paper presents a novel trust-region method for the optimization of multiple expensive functions. We apply this method to a biobjective optimization problem in fluid mechanics, the optimal mixing of particles in a flow in a closed container. The three-dimensional time-dependent flows are driven by Lorentz forces that are generated by an oscillating permanent magnet … Read more

Optimization and Validation of Pumping System Design and Operation for Water Supply in High-Rise Buildings

The application of mathematical optimization methods provides the capacity to increase the energy efficiency and to lower the investment costs of technical systems, considerably. We present a system approach for the optimization of the design and operation of pumping systems and exemplify it by applying it to the water supply of high-rise buildings. The underlying … Read more

Resilient layout, design and operation of energy-efficient water distribution networks for high-rise buildings using MINLP

Water supply of high-rise buildings requires pump systems to ensure pressure requirements. The design goal of these systems are energy and cost efficiency, both in terms of fixed cost as well as during operation. In this paper, cost optimal decentralized and tree-shaped water distribution networks are computed, where placements of pumps at different locations in … Read more

Predicting the vibroacoustic quality of steering gears

In the daily operations of ThyssenKrupp Presta AG, ball nut assemblies (BNA) undergo a vibroacoustical quality test and are binary classified based on their order spectra. In this work we formulate a multiple change point problem and derive optimal quality intervals and thresholds for the order spectra that minimize the number of incorrectly classified BNA. … Read more

Correlation analysis between the vibroacoustic behavior of steering gear and ball nut assemblies in the automotive industry

The increase in quality standards in the automotive industry requires specifications to be propagated across the supply chain, a challenge exacerbated in domains where the quality is subjective. In the daily operations of ThyssenKrupp Presta AG, requirements imposed on the vibroacoustic quality of steering gear need to be passed down to their subcomponents. We quantify … Read more